Manufacturing ERP

Production Intelligence

A comprehensive guide to managing your factory floor with Explyra Manufacturing ERP. Automate inventory, track machines, and streamline production planning.

Getting Started

Architecture Note

Explyra Manufacturing uses Firebase Realtime Database for instantaneous state synchronization across all connected factory dashboards.

The Explyra Manufacturing ERP is designed to be the central nervous system of your production facility. It replaces scattered spreadsheets and siloed legacy systems with a single, modern interface.

Core Modules

  • Production: End-to-end batch management.
  • Inventory: Real-time raw material and finished goods tracking.
  • Machines: Utilization metrics and maintenance scheduling.

Production Planning

The Production module allows floor managers to orchestrate assembly lines and batch processing efficiently.

Creating a Production Batch

  1. Navigate to the Production tab in the sidebar.
  2. Click the + New Batch button.
  3. Select the target Product from your catalog.
  4. Specify the quantity and required deadline.
  5. Assign available machines to the batch.

Status Tracking

Batches move through standardized statuses:

  • Draft Awaiting material confirmation.
  • In Progress Currently active on the floor.
  • Quality Check Pending QA approval.
  • Completed Transferred to finished inventory.

Inventory Management

Maintain accurate counts of both raw materials and finished products with automated deductions.

Low Stock Alerts

The system automatically triggers alerts when an item's quantity falls below its defined Reorder Threshold.

Material Deductions

When a Production Batch is marked as In Progress, the system automatically calculates the required Bill of Materials (BOM) and deducts the raw components from the active inventory count. This ensures you always have a live view of available stock.

Machine Tracking

Maximize OEE (Overall Equipment Effectiveness) by monitoring machine health.

Machine State Model (Internal JSON) 
{
  "machine_id": "MCN-932",
  "status": "active", // active, maintenance, idle, out_of_service
  "current_batch": "BCH-104",
  "efficiency_rating": 94.5,
  "next_maintenance_date": "2026-04-15"
}

Maintenance Scheduling

Log preventative maintenance schedules to ensure machines are serviced before they break down, reducing costly unplanned downtime.

Roles & Access

Explyra Manufacturing integrates with the core Explyra Authentication system to enforce strict role-based access.

Role Permissions
Admin Full system access, role assignment, data export.
Floor Manager Create batches, assign machines, manage inventory adjustments.
Operator View assigned batches, update current batch status, report machine issues.